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Training | Corporate Training | CFD Analysis | Introductory

 
 
Course Code : CFD-I005
Duration : 2 Days
Venue : Onsite/CCTech Training Center
Course Format : 60 % Lectures 40 % Practical
Prerequisite : Overview of CAD Modeling
Level : Advanced
Course Date : -----
 

"Closing the Gap Between CAD Model and CFD Simulation"

Virtually all computer-based design tasks commence with the use of computer-aided design (CAD) systems to create detailed geometric models. These models serve as the point of departure for diverse analysis tools, such as computational fluid dynamics (CFD), stress analysis, and computational electromagnetics, acoustics and many more. The success of such downstream applications is, of course, pre-dictated on the receipt of geometric models that are accurate, self-consistent, and economical in data volume.

Although modern CAD systems have attained a certain degree of maturity, their efficiency, reliability, and compatibility with subsequent analysis tools falls far short. At the heart of this problem lie some deep mathematical issues, concerned with the computation, representation, and manipulation of complex geometries.

Meshing algorithms have attained a high degree of sophistication and reliability, provided they are furnished with "correct" geometrical input. The "bad" CAD geometry is always a show-stopper in terms of blocking the subsequent grid-generation and flow-solution phase. The "typical" CFD project data for complex geometrical configurations like aircraft, automobile etc. shows more than 30-40% time in CAD import and repair operations. Of course one can go with the complex geometry but down the line, meshing and computational efforts will be proportional to the complexity of he available geometry.

One can think of using pre-processing tools for creating the CAD model. But due to the limitations of geometrical functionality or compatibility of the created CAD model for other domains, the general practice followed in industry is to use dedicated CAD modeling software. 

This course will focus on all CAD modeling and repair issues during the CAD to CFD cycle. All the issues related to different file formats, data loss, tolerance limits, etc., will be discussed. The concept of "CAD model for CFD simulation" will be introduced to the participants. This course is suitable for those who are involved in meshing activities requiring a CAD model created in a dedicated CAD modeling software. The best precautions can be taken during CAD modeling itself. So this course is also suitable for those who are going to create CAD models for CFD simulation.

After the training you can answer the questions like:

  • What is a good model for CFD simulation?

  • What precautions have to be taken during modeling in CAD software?

  • Which is the best file format for pre-processing tools like ICEM-CFD and GAMBIT?

  • How to extract the fluid domain for CFD simulation?

  • How detailed model need to be created for CFD simulation?

  • What are the typical issues during CAD import-export operations?

  • How do I repair the geometry once it is imported in pre-processing software?

  • How meshing is affected by bad CAD model?

  • What are the guidelines I need to give to CAD modeling engineer so that CAD repair issues will be reduced?

After this course, one would be able to reduce the bottleneck between CAD to Meshing.

bullet Who can attend this course ?

This course is suitable for CFD pre-processing engineers working with CAD models created in any dedicated CAD software like ProE, CATIA, SolidWorks etc.

This course is suitable for:

  • Pre-processing/meshing engineers using ICEM-CFD/GAMBIT or any other meshing tool

  • CAD modelers creating model for CFD/FEA simulations

bullet Course Objectives

The primary goal of this course is to identify different issues related to CAD repair operations in pre-processing tool. The in-depth idea about different file formats, CAD translators and CAD data loss will be given to the participants.

Following will be the outcome of the course

  • Understanding of different CAD file formats

  • Understanding of manual and automatic CAD repair operations

  • Good expertise on CAD repair operations using GAMBIT and ICEM-CFD

bullet Course Deliverables
  • All lectures in printed format

  • Access to the ICEM-CFD and GAMBIT manuals and CAD repair tutorials

  • Test cases/tutorials explicitly designed by considering your own requirements

  • Continuous guidance and support after the training session for CFD project execution

bullet Course Content

Fundamentals

  • CAD modeling guidelines for CAD engineer

  • IGES, Parasolid, ACIS, STEP CAD file formats and data content

  • CAD translators with known translation issues

  • Mathematical representation of CAD data and concept of tolerance

  • Typical CAD translation issues with standard file formats

  • Repair strategies for bad CAD geometries

  • Creating water-tight geometry for CFD simulations

CAD repair operations in ICEM-CFD

  • Build diagnostic topology tool in ICEM-CFD

  • Checking the geometry for its complexity

  • Identifying the locations for repair operations

  • Using extend/stitch/match edge operations

  • Using close and remove hole operations

  • Removing unwanted surfaces and creating watertight geometries

  • Handling large models in ICEM-CFD with part creation

  • Concept of patch dependent and independent meshing

CAD repair operations in GAMBIT

  • Virtual operations in GAMBIT

  • Creating water-tight geometry in GAMBIT

  • Using auto-cleanup operations in GAMBIT

  • Meshing limitations and workaround for good quality mesh

Discussion and certification

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  • Scheduling course for your organization

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